Our solution:Installation, commissioning and testing of the gearless drives at an altitude of 4,300 m. Technical data:• Power: 20,142 kW for a 38 ft SAG mill • Power: 11,190 kW for a 24 ft ball mill. Customer benefit: • Minimized downtime • Operational reliability • …

Larger ball and SAG mills, with higher installed power ratings relative to the mill diameter, offer higher efficiency and throughput, round-the-clock reliability and the opportunity to mine in remote areas. ... Two 28 MW …

mill and gearless mill with a ringmo-tor are shown in Figs. 1 and 2. Early SAG mill designs using gear drives were limited in the amount of power that could be ... Secondary ball mill, 18x27 ac synchronized motor coupled to a gear mill, $1.6 million dtive with an air clutch. motor, $602,000 6050

Combine ABB's variable-speed drive system with advanced process control - ABB Ability™ Expert Optimizer for grinding - to provide maximum mill control. It can be applied to new or existing AG, SAG and ball mills, powered by either ring-geared mill drives (RMD) or gearless mill drives (GMD). This solution was designed to control, stabilize and ...

Ball mill driven with gearless mill drive Abstract: This paper introduces how PT Semen Bosowa/Indonesia considered the installation of a cement plant gearless mill drive, the criteria for the selection of the gearless mill drive versus traditional solutions, the technology developed for this particular application and the conclusion drawn from ...

Meanwhile, Siemens' Industry Solutions Division reported it had received an order from Compañia Minera Antamina S.A. to supply gearless drive systems for a SAG mill and ball mill at the Antamina open-pit in Peru. Siemens said the award is worth approximately €20 million ($26.1 million) and is scheduled for completion in late 2010.

general, the bigger the mill diameter, the lower are the mill operating and critical speeds. Thus, for larger mills the number of poles will increase. As a result, the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.

mill The result is the design of a Gearless Mill Drive motor for a 42ft Grinding Mill providing up to 35MW of power. Evolution is still the main GMD design philosophy, but realistic and proven computer models help to look beyond experience, where testing is impossible. The Siemens 42ft gearless mill drive, still an evolutionary design approach?

2 QdX4 Mill Drivesystem QdX4TM Mill Drive system 3 7 MW 7 MW 14 MW 28 MW 7 MW 4 MW 7 MW 7 MW 7 MW 4 MW 7 MW 7 MW SAG mill 32 ft. single drive ... installed in both 40' SAG and 28' Ball mills. This allows for complete interchangeability, and reduced amount of site spares. Economic value Overall cost savings

Gearless Mill Drive Protection Improvements and Its Behavior at Minera Escondida Ltda. Luis Nieto C. Gerencia Mantenimiento Procesos Minera Escondida Ltda, MEL ... Picture of the Ball Mills at the Laguna Seca Concentrator The first GMD with a power of 6.5 MW was installed 1969 in a cement milling process in the cement plant Le Havre in

In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher speed driving motor and the lower speed ball mill. Process developments in the mining and cement industries have increasingly tended toward the use of ever larger ball mills for grinding their products. As the horsepower drive …

Whether you're talking about SAG or a ball mill, space is a delicate issue, especially in the concentrator. That's why we always design our Gearless mill drives drives to combine maximum performance with limited space requirements. Suitable foundation and adequate ground conditions Since our solutions have a low motor weight, this notice-

26ft Ball Mills of 16.4 MW commissioned in 2011. In the light of increasing interest in that technology various further Gearless Mill Drives with FCS are presently being erected or are in fabrication phase. Los Bronces suffered a Frozen Charge in their expansion plant Confluencia on 10th September 2012 at its Ball Mill No. 2.

Ringmotor of the Gearless Mill Drive (GMD) System. CYCLOCONVERTER Principle The Cycloconverter is a frequency changer which converts a poly-phase voltage with the frequency f1 into a single or poly-phase voltage with a different, lower frequency f2. On Gearless Mill Drives (GMD), the operational output frequency varies from 0.3 Hz up to …

Our solution: SIMINE Gearless mill drives – outstanding reliability for your mine. The gearless concept. The gearless drive avoids any contact between the rotating mill and …

Significant energy and cost economies can be achieved with a gearless mill drive working with a ball mill in these upper power ranges. This prospect should also be of interest to the cement industry. The technology is available for an up-sizing of cement grinding installations and the gearless mill drive is a proven, reliable drive.

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Technologies for extraction and processing, including gearless mill drives (GMDs) and gearless conveyor drives (GCDs), help operators save energy and achieve greater throughput at large mills with higher grinding capacities. When big data is also applied, this lowers costs using preventive and predictive maintenance.

Each of the four lines will consist of a single 40 ft SAG mill with a 28 MW drive and two 28 ft ball mills, each with a 22 MW drive. ... All drives are Gearless Motor Drives from ABB. Each line will also include an FL cone crusher solution with state of the art digitalisation and control system. The first production line will be delivered ...

Concepts of Gearless Ball-Mill Drives Abstract: In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher …

Gearless Mill Drive Protection Improvements and Its Behaviour at Minera Escondida Ltda ... In ball mill 2, the over-voltage arrester modules failed and the dissipating resistances were connected during the operation of the mill. This situation was not detected by the current circulation sensors in the over-voltage arrester modules and the ...

Revamp and Modernization of Gearless Mill Drives. Technical and Commercial Benefits of Gearless Mill Drives for Grinding Applications. ABB's Gearless mill drive system is the …

The gearless ball mill drive can be designed in two basic arrangements. Fig. 8.13. shows an arrangement with the motor rotor supported by a strengthened and extended mill trunnion shaft and bearing. This arrangement retains maximum accessibility to both mill and motor. Fig. 8.14. shows a wrap-around construction with the motor rotor supported ...

general, the bigger the mill diameter, the lower are the mill operating and critical speeds. Thus, for larger mills the number of poles will increase. As a result, the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.

ABSTRACT. This paper presents modifications made to the motor design and concentrates on those points that have reduced, simplified and shortened the motor maintenance …

• 22 MW GMD for 28' ball mill • 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution

Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills …

A gearless mill drive (GMD) is industrial equipment that is used to transmit power from a motor to a ball mill or other rotating machinery without using gears. The motor is directly connected to the mill through a coupling. This allows the motor to transfer its power directly to the mill.. Gearless mill drives are used in a variety of sectors: mining, construction, …

Mill operators face the twin challenge of increasing production to meet demand for commodities and declining ore grades. Marcelo Perrucci, Global Product Line Manager, Grinding, ABB, explains why gearless mill drives (GMDs) are increasingly becoming the solution of choice for high-capacity mills. Published in Global Mining Review - October 22.